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A modular, band-mounted crawler for multi-probe PAUT and TOFD inspection.

The SERKO - Base Crawler is a motorized, band-mounted scanning platform designed for circumferential inspection of ferrous and non-ferrous pipes. Its adjustable design lets it travel around a range of pipe diameters while providing a stable, repeatable inspection path. With compatible SERKO probe holder frames, the system supports configurations of up to 10 probes for phased array (PAUT) and TOFD applications.

Part ID: BAG004

Features

Cable Management Conduit

A flexible conduit organizes and protects probe cables, hoses, and other service lines as the SERKO travels around the pipe. The conduit keeps lines bundled and controlled throughout the scan, helping prevent tangles and interference with scanner movement.

Couplant Distribution Manifold

Mounted directly to the probe holder frame, the irrigation manifold distributes couplant to the individual probes. Its compact layout keeps couplant lines organized and close to the inspection assembly, helping simplify hose routing around the scanner.

Quick Band Clamping

Large clamp handles make it easy to secure and release the SERKO from the pipe band for fast setup and repositioning.

Guide Band Compatibility

SERKO operates on customer-supplied pipeline guide bands, so it integrates with bands already used for mechanized welding applications. Adjustable band engagement accommodates widths from 80 to 127 mm (3.15 to 5 in.), providing flexibility across a range of existing band systems.

Wide Range of Diameters

SERKO’s adjustable crawler geometry accommodates guide bands from 10 in. OD through flat. Clearly marked diameter settings provide a convenient reference during setup, making it easy to configure the crawler for different pipe sizes.

Spring-Loaded Encoder

Maintains positive contact with the inspection surface to provide consistent feedback of scan position around the pipe.

Phased Array & TOFD Probe Holders

SERKO uses dedicated phased array and TOFD probe holders with multiple adjustment points for probe and wedge positioning. Quick-locking controls simplify setup and repositioning, while dedicated PA and TOFD configurations support multi-technique inspections.

Related Products

Specifications

GENERAL

Motor Encoder Resolution: 2,464.5 counts/mm (62,598.3 counts/in)
Maximum Scanning Speed: 177 mm/s (6.97 in/s)
Maximum Scanner Payload: 27 kg (60 lb)
Maximum Probe Capacity: 10 probes (additional frames required)
Power Requirements: 100–240 VAC, 50/60 Hz, 3.5 A
Maximum Umbilical Length: 60 m (197 ft)
Encoder Interface: 4-channel quadrature, 5 VDC, RS-422 compatible
Inspection Surface: Ferrous and non-ferrous pipes

BAND COMPATIBILITY

Weld Band Compatibility: Standard idler wheels (BAS002) are compatible with typical CRC-Evans and RMS Welding Systems bands.
Band Width: 80–127 mm (3.15–5 in)
Band Diameter: 254 mm (10 in) OD to flat

PIPE RANGE

Standard Configuration: 219 mm (8.6 in) OD to flat
With Optional Drop Plate: 114 mm (4.5 in) OD to flat

RADIAL CLEARANCE

On 10 in OD Band: 232 mm (9.1 in) above band OD
On 74 in OD Band: 218 mm (8.6 in) above band OD

SIZE & WEIGHT

Carriage Weight: 7.5 kg (16.5 lb)

Carriage Dimensions — Configured for Ø12 in

Carriage Width: 224 mm (8.8 in)
Carriage Depth: 596 mm (23.5 in)
Carriage Height: 308 mm (12.1 in)

Carriage Dimensions — Configured for Ø72 in

Carriage Width: 224 mm (8.8 in)
Carriage Depth: 645 mm (25.4 in)
Carriage Height: 233 mm (9.2 in)

ENVIRONMENTAL SPECIFICATIONS

Operating Temperature: -20°C (-4°F) to 50°C (122°F)
Maximum Inspection Surface Temperature: 50°C (122°F)
Environmental Sealing: Dust-tight, watertight (not submersible)
Operating Environment: Dry industrial environments; not intended for explosive atmospheres

REGULATIONS

CE: European Union conformity declarations for EMC, Low Voltage, WEEE and RoHS directives
FCC: Compliance with Part 15 of FCC rules (Class A)
Industry Canada: CAN ICES-003(A)/NMB-003(A)
UKCA: United Kingdom conformity declarations for applicable regulations

Documents

To download the user manuals and additional documentation for the scanner, click the appropriate link below. 

(Specifications are subject to change)